From Moisture to Corrosion Under Insulation

While most corrosion inspection solutions focus on detecting corrosion after it has occurred, Fluves Corrosion takes a proactive approach by targeting the root cause - moisture. Moisture trapped beneath insulation is the breeding ground for corrosion, and addressing it early is key to preventing long-term damage. In this article, we’ll explore how Fluves Corrosion effectively monitors moisture, stops corrosion in its tracks, and helps industries maintain the integrity of their assets.

Understanding the Moisture-Corrosion Connection

Moisture is a key factor in corrosion under insulation (CUI). When water or humidity becomes trapped under insulation, it creates the perfect environment for corrosion to start. The challenge with CUI is that the damage is often hidden, and by the time visual signs appear, the corrosion may have already progressed to a dangerous level.

That’s where Fluves Corrosion steps in. By detecting moisture early, the system identifies potential corrosion risks and helps operators to take action before significant damage occurs. The earlier you detect moisture and potential corrosion, the more you can mitigate long-term problems.

Fluves Corrosion: How It Works

Fluves Corrosion uses advanced fiber optic sensing technology to monitor moisture in pipelines or tanks. This ATEX-proof system is installed along the entire length of the pipeline, continuously collecting data without requiring the removal of insulation or cladding. The fiber optic cable acts as a temperature and vibration sensor, detecting any moisture or humidity changes within the insulated area.

The system then analyzes the temporal and spatial moisture patterns to identify hotspots where corrosion is most likely to occur. This real-time data allows operators to monitor the health of their assets with precision and take preventive measures before corrosion progresses.

From Moisture Detection to Corrosion Identification

Once moisture is detected, the system provides an immediate alert to the operator, pinpointing the exact location of the problem via a visualized dashboard and insightful reports. Fluves Corrosion is designed to not just detect moisture but to also assess the potential for corrosion development. Some key features that make this system stand out include:

• Continuous Monitoring: Fluves Corrosion tracks moisture levels around the clock, offering real-time insights that allow for proactive maintenance.
• Pinpoint Accuracy: The system detects moisture at precise locations along the pipeline, giving you targeted information to address potential CUI issues.
• Cost-Effective Solution: By identifying corrosion risks early, Fluves Corrosion helps reduce costly repairs and downtime, ensuring the longevity of your infrastructure.
• Non-Invasive Monitoring: There is no need to remove insulation or cladding, which significantly lowers inspection costs and reduces the risk of damage to your assets.

Why Fluves Corrosion is the Best Choice

Unlike traditional inspection methods which can be slow, costly, or limited in scope, Fluves Corrosion offers a comprehensive solution. It’s not just about detecting moisture – it’s about understanding how moisture can lead to corrosion and addressing it before it becomes a bigger issue. The combination of real-time data, ATEX-proof reliability, and the ability to monitor without interrupting operations makes Fluves Corrosion the ideal solution for industries dealing with CUI.

With Fluves Corrosion, all risk points are identified. Also false positives are significantly reduced, which drastically reduces inspection costs. Manual inspections can be much more targeted and reduced in cost, as there are clear indications where to inspect (and where not). The temporal and spatial evolution of CUI-indicator values can also be used to track the origin of water infiltration and to an efficient reparation of damaged sheathings.

Impact is fewer incidents and downtime while reducing the operational costs on CUI inspection and maintenance.

Protect Your Infrastructure Today

With Fluves Corrosion, you can stay ahead of potential problems by addressing the root cause: moisture. By monitoring moisture levels and pinpointing areas of concern, you can prevent costly corrosion damage while reducing your operational costs related to CUI. Don’t wait for corrosion to become visible – take action early and ensure the long-term health of your assets.

More information

Visit Fluves Corrosion for more information or contact us via sales@fluves.com.